Case Study: Hydrolyzed Collagen Powder for Health & Wellness

Collagen Powder
Table Of Contents
  1. Introduction
  2. Key Objectives
  3. Methodology
  4. Results & Performance
  5. Challenges & Solutions
  6. Conclusion
  7. Contact Us to Develop Customized Nutraceuticals for your Brand

Introduction

Collagen powder has emerged as a cornerstone of modern health supplements, for its ability to enhance skin elasticity, joint mobility, and overall vitality. We did a project for one of our Australian Clients to develop a hydrolyzed collagen powder using extraction methods, optimizing for bio-availability. Client had bovine source of meat, the project aimed to create a high-purity product compliant with Food Standards Australia New Zealand (FSANZ).

Key Objectives

  1. Efficient Collagen Extraction: Utilize enzymatic and acid hydrolysis to maximize yield and peptide bioavailability.
  2. Functional Optimization: Enhance solubility, stability, and absorption for superior anti-aging and joint health benefits.
  3. Regulatory Compliance: Adhere to Food Standards Australia New Zealand (FSANZ).

Methodology

Formulation & Process Design

  • Raw Material Selection: Bovine bones prioritized for high Type I and II collagen content.
  • Hydrolysis Methods:
    • Enzymatic Hydrolysis: Proteases, papain, and collagenase used to break collagen into low-molecular-weight peptides (500–1000 Da).
    • Acid Hydrolysis: Acetic acid and citric acid for cost-effective extraction of Type I collagen.
  • Process Flow:
    1. Cleaning & Roasting: Raw materials sanitized and pre-treated.
    2. Hydrolysis: 6–8 hours with enzyme/acid blends.
    3. Filtration & Freeze-Drying: High-purity collagen broth converted into powder via freeze-drying.
    4. Grinding & Packaging: Final product milled for consistency and filled under controlled conditions.

Equipment & Optimization

  • Key Equipment: Industrial cookers, freeze dryers, and multi-stage grinders.
  • Innovations:
    • Mixed Enzymes: Reduced hydrolysis time by 30% using papain-protease blends.
    • Freeze-Drying Optimization: Adjusted cycles to retain bioactive properties while cutting energy costs.

Results & Performance

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  1. High Bioavailability: Peptides <1000 Da constituted 90% of the final product, for rapid absorption.
  2. Multi-Functional Benefits: Anti-aging, moisturizing, and bone-density-enhancing properties.
  3. Compliance: Met Food Standards Australia New Zealand (FSANZ).
  4. Sustainability: Utilized 95% of raw materials (e.g., bovine bone byproducts), minimizing waste.

Challenges & Solutions

  • Challenge: Balancing extraction efficiency with collagen integrity.
    Solution: Hybrid acid-enzyme hydrolysis preserved peptide structure while accelerating yield.
  • Challenge: High freeze-drying costs.
    Solution: Optimized cycles reduced time by 20% without compromising quality.

Conclusion

Hydrolyzed collagen powder sets a new benchmark in nutraceutical innovation, combining science with eco-conscious production. Its dual-action formulation supports skin, joint, and bone health while aligning with clients sustainability goals.

Contact Us to Develop Customized Nutraceuticals for your Brand

We Help Entrepreneurs, Startups & Enterprises Develop Safe & Effective Consumer Products. Experts in Safe Formulation of Nutraceuticals.

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